Advanced CMOS Devices with Wide Bandgap and Ultrawide Bandgap Technologies

Published: 15 March 2024 | Last Updated: 15 March 20242914
Power and radio frequency electronics play an increasingly important role in energy-efficient and collaborative future as there is always a demand for faster, smaller, high-voltage and more conductive transistors. Traditionally, silicon has been the semiconductor of choice due to its extensive research and manufacturing history, and natural abundance. While silicon power devices continue to maximize performance, many applications are now integrating wider-band gap semiconductors. These materials offer a significantly higher voltage-conducting capacity, surpassing silicon's limits in tradeoffs related to ON-resistance, capacitances, and breakdown voltage.

The choice for the design based on complementary metal–oxide semiconductors arise from its numerous advantages in logic family applications. CMOS offers straightforward driving facilitated by the gate oxide, a robust fan-out capability, and high input impedance. Its benefits extend to near rail-to-rail swing due to the complementary pair structure and low static power consumption.

 

CMOS design offers compatibility with memory devices and high device density. Beyond digital design, complementary devices enhance various circuits, such as those employing active-load architectures or exploiting flexibility to switch on either the low side or the high side. When faced with limitations, circuit designers adapt, as seen in the adoption of direct-coupled FET logic in instances where pMOS is unavailable but both depletion-mode and enhancement nMOS devices are integrated, as observed in various Gallium Nitride processes.

 

It is also important to know the scope of the device based on its configuration and how it is placed. Traditionally, vertical devices have subdued the high density and power silicon market as they could have contact with both the bottom and upper layers of the epitaxial layers.

 

On the other hand, when achieving close integration of power devices and controls it is of utmost importance to minimize connection parasitic for high operating frequencies, therefore lateral devices emerge as the preferred choice, particularly within the control circuitry. This preference arises due to their seamless compatibility with standard integrated circuit layouts. On-chip interconnects prove to be superior in terms of performance and reliability compared to configurations involving bumps, traces, wire bonds, fusing material, and other elements that would otherwise compose a complete system from standalone parts. This on-chip integration not only enhances reliability but also boosts performance, enabling operation at higher frequencies. Consequently, it facilitates the reduction in the size of large reactive elements.

 

Exploring new and Improved Wide Bandgap and Ultrawide Bandgap Materials for CMOS Devices

 

The selection of materials in the manufacturing of CMOS devices significantly influences their performance and capabilities. Silicon has long been the foundation of CMOS devices, offering scalability and reliability, but the integration of wide bandgap materials like Silicon Carbide and Gallium Nitride has escorted in improvements in breakdown voltages and switching speeds. Lateral devices, particularly in power and control integration, present advantages in compatibility and reduced parasitic at high frequencies.

 

The quest for innovation and discovery of new and improved materials extends to ultrawide bandgap materials like diamond, holding promise for advanced CMOS devices with exceptional thermal conductivity. Understanding the impact of diverse materials is crucial in exploiting the dynamic landscape of CMOS manufacturing, paving the way for more efficient and high-performance electronic devices. The most suited and talked about material for CMOS devices is Silicon Carbide as it already has an established platform with extreme condition studies and complex digital circuit designs.

 

One of the most striking features of Silicon Carbide is its extensive temperature operating range, which is between 200C to 300C for high-temperature silicon-on-insulator, that is used in NASA’s JFET circuits, and it is capable of handling extremely harsh space conditions. On the other hand, SiC MOS devices are facing significantly tougher barriers like high interface trap density and low inversion-channel mobility. In order to tackle this issue, the state-of-the-art 1.2-μm HiTSiC process designed by Raytheon as shown in Figure 1 is the Industrial standard that employs two separate doped p and n wells in order to seamlessly work at 15 V.

 

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Figure 1: Raytheon’s 1.2-μm State of the Art HiTSiC process Which Involves the Integration of Doped P and N wells

 

On the other hand, currently, there is no production of GaN CMOS as there is much research required in manufacturing and analysis, therefore it is vital to understand the barriers of GaN HEMTS. One of the obstacles faced by these structures relates directly to ohmic contacts. Although many research and studies do not clearly document their findings on contacts, the Schottky nature often becomes apparent in the output characteristics.

 

Among the most promising approaches to date, achieving contacts on the scale of a few millimeters involves heavily doped InGaN layers positioned on top of the high-density hole gases of GaN/AlN. This p-contact technique, presently incorporating less than 10% Indium, holds potential for further exploration, especially in the context of LEDs. However, distinguishing structures for contact, access, and/or gate regions remains a challenging process due to the complexities associated with ion implantation in GaN. While n-type regrowth is well-advanced for HEMT ohmic contacts, p-type regrowth faces the additional constraint of recreating or preserving the delicate hole gas, risking a reduction in local conductivity.

 

It is pretty evident the scale of devices is reducing with time, and materials like Silicon are becoming obsolete, therefore the need for better materials using Wide bandgap technology is of utmost importance. The choice of complementary metal–oxide semiconductors in electronic design brings forth a variety of advantages, particularly in logic family applications. The unique characteristics of CMOS, including straightforward driving, robust fan-out capability, high input impedance, near rail-to-rail swing, and low static power consumption, make it a preferred choice.

 

Beyond digital design, the adaptability of complementary devices enhances various circuits, showcasing their versatility. Meanwhile, the configuration and placement of devices, whether vertical or lateral, play a crucial role in optimizing performance based on specific application requirements. On-chip integration proves superior in terms of performance and reliability, paving the way for more efficient and high-performance electronic devices. Additionally, the choice of materials, with a focus on Silicon Carbide and other wide bandgap materials, continues to shape the dynamic landscape of CMOS manufacturing, providing scalability, reliability, and improved capabilities for future electronic devices.

 

As we delve into specific material considerations, Silicon Carbide emerges as a notable player due to its extensive temperature operating range and established platform. Despite facing challenges like high interface trap density and low inversion-channel mobility, advanced processes like the 1.2-μm HiTSiC demonstrate the ongoing efforts to overcome these obstacles. Conversely, the field of Gallium Nitride CMOS is still in the research stage, with significant hurdles in manufacturing and analysis. The discussion on GaN High Electron Mobility Transistors highlights the difficulties related to ohmic contacts, especially in the context of ion implantation challenges and the delicate balance required for p-type regrowth. The pursuit of innovative materials and manufacturing techniques remains crucial for advancing both Silicon Carbide and GaN technologies, offering the promise of more efficient and reliable electronic devices in the future.


Saumitra Jagdale

Saumitra Jagdale is a Backend Developer, Freelance Technical Author, Global AI Ambassador (SwissCognitive), Open-source Contributor in Python projects, Leader of Tensorflow Community India, and Passionate AI/ML Enthusiast

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