TL494 Control Circuit: Features, Specifications and Applications
16 Terminals 7V~40V 16-Pin TL494 DC to DC converter IC SWITCHING CONTROLLER 2 Outputs 1kHz~300kHz Transistor Driver









16 Terminals 7V~40V 16-Pin TL494 DC to DC converter IC SWITCHING CONTROLLER 2 Outputs 1kHz~300kHz Transistor Driver
The TL494 device incorporates all the functions required in the construction of a pulse-widthmodulation (PWM) control circuit on a single chip. Designed pr amarily for power-supply control, this device offers the flexibility to tailor the power-supply control circuitry to a specific application.
TL494 Decription
The TL494 device incorporates all the functions required in the construction of a pulse-widthmodulation (PWM) control circuit on a single chip. Designed pr amarily for power-supply control, this device offers the flexibility to tailor the power-supply control circuitry to a specific application.
The TL494 device contains two error amplifiers, an on-chip adjustable oscillator, a dead-time control (DTC) comparator, a pulse-steering control flip-flop, a 5-V, 5%-precision regulator, and output-control circuits. The error amplifiers exhibit a common-mode voltage range from –0.3 V to VCC – 2 V. The dead-time control comparator has a fixed offset that provides approximately 5% dead time. The on-chip oscillator can be bypassed by terminating RT to the reference output and providing a sawtooth input to CT, or it can drive the common circuits in synchronous multiple-rail power supplies. The uncommitted output transistors provide either common-emitter or emitter-follower output capability. The TL494 device provides for push-pull or singleended output operation, which can be selected through the output-control function. The architecture of this device prohibits the possibility of either output being pulsed twice during push-pull operation. The TL494C device is characterized for operation from 0°C to 70°C. The TL494I device is characterized for operation from –40°C to 85°C.
TL494 Features
• Complete PWM Power-Control Circuitry
• Uncommitted Outputs for 200-mA Sink or Source Current
• Output Control Selects Single-Ended or Push-Pull Operation
• Internal Circuitry Prohibits Double Pulse at Either Output
• Variable Dead Time Provides Control Over Total Range
• Internal Regulator Provides a Stable 5-V Reference Supply With 5% Tolerance
• Circuit Architecture Allows Easy Synchronization
TL494 Pins

Specifications
- TypeParameter
- Lifecycle Status
Lifecycle Status refers to the current stage of an electronic component in its product life cycle, indicating whether it is active, obsolete, or transitioning between these states. An active status means the component is in production and available for purchase. An obsolete status indicates that the component is no longer being manufactured or supported, and manufacturers typically provide a limited time frame for support. Understanding the lifecycle status is crucial for design engineers to ensure continuity and reliability in their projects.
ACTIVE (Last Updated: 4 days ago) - Factory Lead Time6 Weeks
- Mounting Type
The "Mounting Type" in electronic components refers to the method used to attach or connect a component to a circuit board or other substrate, such as through-hole, surface-mount, or panel mount.
Through Hole - Package / Case
refers to the protective housing that encases an electronic component, providing mechanical support, electrical connections, and thermal management.
16-DIP (0.300, 7.62mm) - Surface Mount
having leads that are designed to be soldered on the side of a circuit board that the body of the component is mounted on.
NO - Number of Pins16
- Weight951.693491mg
- Operating Temperature
The operating temperature is the range of ambient temperature within which a power supply, or any other electrical equipment, operate in. This ranges from a minimum operating temperature, to a peak or maximum operating temperature, outside which, the power supply may fail.
-40°C~85°C TA - Packaging
Semiconductor package is a carrier / shell used to contain and cover one or more semiconductor components or integrated circuits. The material of the shell can be metal, plastic, glass or ceramic.
Tube - JESD-609 Code
The "JESD-609 Code" in electronic components refers to a standardized marking code that indicates the lead-free solder composition and finish of electronic components for compliance with environmental regulations.
e4 - Part Status
Parts can have many statuses as they progress through the configuration, analysis, review, and approval stages.
Active - Moisture Sensitivity Level (MSL)
Moisture Sensitivity Level (MSL) is a standardized rating that indicates the susceptibility of electronic components, particularly semiconductors, to moisture-induced damage during storage and the soldering process, defining the allowable exposure time to ambient conditions before they require special handling or baking to prevent failures
1 (Unlimited) - Number of Terminations16
- ECCN Code
An ECCN (Export Control Classification Number) is an alphanumeric code used by the U.S. Bureau of Industry and Security to identify and categorize electronic components and other dual-use items that may require an export license based on their technical characteristics and potential for military use.
EAR99 - Terminal Finish
Terminal Finish refers to the surface treatment applied to the terminals or leads of electronic components to enhance their performance and longevity. It can improve solderability, corrosion resistance, and overall reliability of the connection in electronic assemblies. Common finishes include nickel, gold, and tin, each possessing distinct properties suitable for various applications. The choice of terminal finish can significantly impact the durability and effectiveness of electronic devices.
Nickel/Palladium/Gold (Ni/Pd/Au) - Terminal Position
In electronic components, the term "Terminal Position" refers to the physical location of the connection points on the component where external electrical connections can be made. These connection points, known as terminals, are typically used to attach wires, leads, or other components to the main body of the electronic component. The terminal position is important for ensuring proper connectivity and functionality of the component within a circuit. It is often specified in technical datasheets or component specifications to help designers and engineers understand how to properly integrate the component into their circuit designs.
DUAL - Supply Voltage
Supply voltage refers to the electrical potential difference provided to an electronic component or circuit. It is crucial for the proper operation of devices, as it powers their functions and determines performance characteristics. The supply voltage must be within specified limits to ensure reliability and prevent damage to components. Different electronic devices have specific supply voltage requirements, which can vary widely depending on their design and intended application.
15V - Frequency
In electronic components, the parameter "Frequency" refers to the rate at which a signal oscillates or cycles within a given period of time. It is typically measured in Hertz (Hz) and represents how many times a signal completes a full cycle in one second. Frequency is a crucial aspect in electronic components as it determines the behavior and performance of various devices such as oscillators, filters, and communication systems. Understanding the frequency characteristics of components is essential for designing and analyzing electronic circuits to ensure proper functionality and compatibility with other components in a system.
300kHz - Base Part Number
The "Base Part Number" (BPN) in electronic components serves a similar purpose to the "Base Product Number." It refers to the primary identifier for a component that captures the essential characteristics shared by a group of similar components. The BPN provides a fundamental way to reference a family or series of components without specifying all the variations and specific details.
TL494 - Function
The parameter "Function" in electronic components refers to the specific role or purpose that the component serves within an electronic circuit. It defines how the component interacts with other elements, influences the flow of electrical signals, and contributes to the overall behavior of the system. Functions can include amplification, signal processing, switching, filtering, and energy storage, among others. Understanding the function of each component is essential for designing effective and efficient electronic systems.
Step-Up, Step-Down, Step-Up/Step-Down - Number of Outputs2
- Output Voltage
Output voltage is a crucial parameter in electronic components that refers to the voltage level produced by the component as a result of its operation. It represents the electrical potential difference between the output terminal of the component and a reference point, typically ground. The output voltage is a key factor in determining the performance and functionality of the component, as it dictates the level of voltage that will be delivered to the connected circuit or load. It is often specified in datasheets and technical specifications to ensure compatibility and proper functioning within a given system.
40V - Output Type
The "Output Type" parameter in electronic components refers to the type of signal or data that is produced by the component as an output. This parameter specifies the nature of the output signal, such as analog or digital, and can also include details about the voltage levels, current levels, frequency, and other characteristics of the output signal. Understanding the output type of a component is crucial for ensuring compatibility with other components in a circuit or system, as well as for determining how the output signal can be utilized or processed further. In summary, the output type parameter provides essential information about the nature of the signal that is generated by the electronic component as its output.
Transistor Driver - Operating Supply Voltage
The voltage level by which an electrical system is designated and to which certain operating characteristics of the system are related.
15V - Input Voltage-Nom
Input Voltage-Nom refers to the nominal or rated input voltage that an electronic component or device is designed to operate within. This parameter specifies the voltage level at which the component is expected to function optimally and safely. It is important to ensure that the actual input voltage supplied to the component does not exceed this nominal value to prevent damage or malfunction. Manufacturers provide this specification to guide users in selecting the appropriate power supply or input voltage source for the component. It is a critical parameter to consider when designing or using electronic circuits to ensure reliable performance and longevity of the component.
15V - Analog IC - Other Type
Analog IC - Other Type is a parameter used to categorize electronic components that are integrated circuits (ICs) designed for analog signal processing but do not fall into more specific subcategories such as amplifiers, comparators, or voltage regulators. These ICs may include specialized analog functions such as analog-to-digital converters (ADCs), digital-to-analog converters (DACs), voltage references, or signal conditioning circuits. They are typically used in various applications where precise analog signal processing is required, such as in audio equipment, instrumentation, communication systems, and industrial control systems. Manufacturers provide detailed specifications for these components to help engineers select the most suitable IC for their specific design requirements.
SWITCHING CONTROLLER - Output Configuration
Output Configuration in electronic components refers to the arrangement or setup of the output pins or terminals of a device. It defines how the output signals are structured and how they interact with external circuits or devices. The output configuration can determine the functionality and compatibility of the component in a circuit design. Common types of output configurations include single-ended, differential, open-drain, and push-pull configurations, each serving different purposes and applications in electronic systems. Understanding the output configuration of a component is crucial for proper integration and operation within a circuit.
Positive - Output Current
The rated output current is the maximum load current that a power supply can provide at a specified ambient temperature. A power supply can never provide more current that it's rated output current unless there is a fault, such as short circuit at the load.
200mA - Voltage - Supply (Vcc/Vdd)
Voltage - Supply (Vcc/Vdd) is a key parameter in electronic components that specifies the voltage level required for the proper operation of the device. It represents the power supply voltage that needs to be provided to the component for it to function correctly. This parameter is crucial as supplying the component with the correct voltage ensures that it operates within its specified limits and performance characteristics. It is typically expressed in volts (V) and is an essential consideration when designing and using electronic circuits to prevent damage and ensure reliable operation.
7V~40V - Control Features
Control features in electronic components refer to specific functionalities or characteristics that allow users to manage and regulate the operation of the component. These features are designed to provide users with control over various aspects of the component's performance, such as adjusting settings, monitoring parameters, or enabling specific modes of operation. Control features can include options for input/output configurations, power management, communication protocols, and other settings that help users customize and optimize the component's behavior according to their requirements. Overall, control features play a crucial role in enhancing the flexibility, usability, and performance of electronic components in various applications.
Dead Time Control, Frequency Control - Input Voltage (Min)
Input Voltage (Min) is a parameter in electronic components that specifies the minimum voltage level required for the component to operate properly. It indicates the lowest voltage that can be safely applied to the component without causing damage or malfunction. This parameter is crucial for ensuring the reliable and safe operation of the component within its specified operating range. It is important for designers and engineers to consider the minimum input voltage requirement when selecting and using electronic components in their circuits to prevent potential issues such as underperformance or failure.
7V - Topology
In the context of electronic components, "topology" refers to the arrangement or configuration of the components within a circuit or system. It defines how the components are connected to each other and how signals flow between them. The choice of topology can significantly impact the performance, efficiency, and functionality of the electronic system. Common topologies include series, parallel, star, mesh, and hybrid configurations, each with its own advantages and limitations. Designers carefully select the appropriate topology based on the specific requirements of the circuit to achieve the desired performance and functionality.
Buck, Boost, Flyback, Forward Converter, Full-Bridge, Half-Bridge, Push-Pull - Control Mode
In electronic components, "Control Mode" refers to the method or mode of operation used to regulate or control the behavior of the component. This parameter determines how the component responds to input signals or commands to achieve the desired output. The control mode can vary depending on the specific component and its intended function, such as voltage regulation, current limiting, or frequency modulation. Understanding the control mode of an electronic component is crucial for proper integration and operation within a circuit or system.
VOLTAGE-MODE - Frequency - Switching
"Frequency - Switching" in electronic components refers to the rate at which a device, such as a transistor or switching regulator, turns on and off during operation. This parameter is crucial in determining the efficiency and performance of power converters, oscillators, and other circuits that rely on rapid switching. Higher switching frequencies typically allow for smaller component sizes but may require more advanced design considerations to manage heat and electromagnetic interference.
1kHz~300kHz - Control Technique
In electronic components, "Control Technique" refers to the method or approach used to regulate and manage the operation of the component. This parameter is crucial in determining how the component functions within a circuit or system. Different control techniques can include analog control, digital control, pulse-width modulation (PWM), and various feedback mechanisms. The choice of control technique can impact the performance, efficiency, and overall functionality of the electronic component. It is important to select the appropriate control technique based on the specific requirements and characteristics of the application in which the component will be used.
PULSE WIDTH MODULATION - Rise Time
In electronics, when describing a voltage or current step function, rise time is the time taken by a signal to change from a specified low value to a specified high value.
100ns - Synchronous Rectifier
Synchronous rectification is a technique for improving the efficiency of rectification by replacing diodes with actively controlled switches, usually power MOSFETs or power bipolar junction transistors (BJT).
No - Fall Time (Typ)
Fall Time (Typ) is a parameter used to describe the time it takes for a signal to transition from a high level to a low level in an electronic component, such as a transistor or an integrated circuit. It is typically measured in nanoseconds or microseconds and is an important characteristic that affects the performance of the component in digital circuits. A shorter fall time indicates faster switching speeds and can result in improved overall circuit performance, such as reduced power consumption and increased data transmission rates. Designers often consider the fall time specification when selecting components for their circuits to ensure proper functionality and efficiency.
40 ns - Max Duty Cycle
Max Duty Cycle refers to the maximum percentage of time that an electronic component, such as a switch or a power supply, can be in an "on" state during a defined time period. It is an important parameter in pulse-width modulated (PWM) systems and helps determine how often a device can operate without overheating or sustaining damage. By specifying the maximum duty cycle, manufacturers provide guidance on the safe operational limits of the component, ensuring reliability and efficiency in various applications.
45 % - Output Phases
Output Phases in electronic components refer to the number of distinct output signals or waveforms that the component can generate. This parameter is commonly associated with devices such as power inverters, motor drives, and signal generators. The output phases indicate how many separate signals can be produced simultaneously by the component, with each phase typically representing a different electrical waveform or signal. Understanding the output phases of an electronic component is important for designing and implementing systems that require multiple output signals or for ensuring compatibility with other components in a circuit.
1 - Height5.08mm
- Length19.3mm
- Width6.35mm
- Thickness
Thickness in electronic components refers to the measurement of how thick a particular material or layer is within the component structure. It can pertain to various aspects, such as the thickness of a substrate, a dielectric layer, or conductive traces. This parameter is crucial as it impacts the electrical, mechanical, and thermal properties of the component, influencing its performance and reliability in electronic circuits.
3.9mm - REACH SVHC
The parameter "REACH SVHC" in electronic components refers to the compliance with the Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH) regulation regarding Substances of Very High Concern (SVHC). SVHCs are substances that may have serious effects on human health or the environment, and their use is regulated under REACH to ensure their safe handling and minimize their impact.Manufacturers of electronic components need to declare if their products contain any SVHCs above a certain threshold concentration and provide information on the safe use of these substances. This information allows customers to make informed decisions about the potential risks associated with using the components and take appropriate measures to mitigate any hazards.Ensuring compliance with REACH SVHC requirements is essential for electronics manufacturers to meet regulatory standards, protect human health and the environment, and maintain transparency in their supply chain. It also demonstrates a commitment to sustainability and responsible manufacturing practices in the electronics industry.
No SVHC - RoHS Status
RoHS means “Restriction of Certain Hazardous Substances” in the “Hazardous Substances Directive” in electrical and electronic equipment.
ROHS3 Compliant - Lead Free
Lead Free is a term used to describe electronic components that do not contain lead as part of their composition. Lead is a toxic material that can have harmful effects on human health and the environment, so the electronics industry has been moving towards lead-free components to reduce these risks. Lead-free components are typically made using alternative materials such as silver, copper, and tin. Manufacturers must comply with regulations such as the Restriction of Hazardous Substances (RoHS) directive to ensure that their products are lead-free and environmentally friendly.
Lead Free
TL494 Block Diagram

TL494 Applications
• Desktop PCs
• Microwave Ovens
• Power Supplies: AC/DC, Isolated, With PFC, > 90 W
• Server PSUs
• Solar Micro-Inverters
• Washing Machines: Low-End and High-End
• E-Bikes
• Power Supplies: AC/DC, Isolated, No PFC, < 90 W
• Power: Telecom/Server AC/DC Supplies: Dual Controller: Analog
• Smoke Detectors
• Solar Power Inverters
Typical Application

Design Requirements
• VI = 32 V
• VO = 5 V
• IO = 10 A
• fOSC = 20-kHz switching frequency
• VR = 20-mV peak-to-peak (VRIPPLE)
• ΔIL = 1.5-A inductor current change
Trend Analysis
Datasheet PDF
- Datasheets :
- PCN Design/Specification :
What is the difference between a power circuit and a control circuit?
A control circuit is the part of the circuit where panel switches. limit switches and sensors are connected to control a larger machine. They provide the switching and control of the power circuit. Power circuits are the connections to motors, overload elements and contactors carrying high current.
How do you make a control circuit?
A motor control circuit contains two basic components: a disconnecting switch and a starter. The disconnecting switch is always placed between the supply line and the starter. The switch and starter are sometimes mounted in the same enclosure to make a combination starter.
How does a control circuit work?
A control circuit is a special type of circuit used to control the operation of a completely separate power circuit. Consider a 1,000 horsepower, large industrial motor driving a water pump. The motor is connected to a high voltage electrical supply of 2,400 volts.
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